Spare parts for blow moulds Should it ever happen that one of your blow moulds gets damaged, a look into the supplied exploded assembly drawings is enough to identify the necessary spareparts.
We know how critical continuous bottle production for our customers is. Therefore, standard parts, such as centring devices, are always in stock and individual mould parts are re-manufactured overnight if required.
After each production step up to the assembly of the blow moulds, a standardized test is carried out in order to immediately identify and correct possible errors.
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High-precision coordinate measuring machines from Zeiss and a laser scanner are the backbone of the Röders quality assurance. Leak tightness, mould parting lines, polishing quality, mould edges and other features relevant for the blow moulding process are comprehensively checked during assembly.
Reliable short delivery times There are understandable reasons why Röders can deliver blow moulds with a wide variety of designs faster and more reliable than others:
We cooperate with UM Inc., Canada, to provide our customers with a comprehensive range of format and spare parts for blow moulding machines with very short delivery times.
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Hotfill blow moulds Röders was involved in the development of hotfill blow moulds right from the start, sometimes in close cooperation with well-known bottlers.
Thanks to our own coatings with particularly hard and smooth surfaces, it has been possible to qualify aluminum moulds for the hotfill bottle production.
Röders Quick Change Röders is pioneer in the development of quick change systems. In consequence, essential patents of the machine manufacturers are and were irrelevant for Röders.
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When designing the Röders solutions, great importance was given to possible blow mould changes between different machine types, also from different manufacturers, in some cases using a “multiple shell system“. Our independence and our comprehensive know-how were a solid foundation forthis.
With the very fast Rapid Mould Change System from Röders the inserts are easily mounted in the mother mould, turned against a fixed stop and clamped in the mother mould with just one “twist“. Demounting is achieved respectively easy as you may see in the above pictures.
Standard blow moulds In the last 50 years we reliably have produced several 100, 000 blow moulds for non-returnable and refillable bottles, mostly with very short delivery times.
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We have been very familiar with the various machine types and generations of the leading manufacturers (KHS Corpoplast, Krones, Sidel, Sipa, etc.) for many years, down to the last detail. With coatings specially developed by us, we improve the durability of the standard blow moulds on request.
With special high-hardness, non-stick coatings, we have qualified aluminum for durable hotfill blow moulds. The weight saving in the moulds reduces wear on the blow moulding machine and shortens mould changeover times.
Whether for soft drinks, beer, oils, juices, milk or other liquids, whether for refillable, non-returnable or hotfill, we can rely on decades of know-how in all areas. In some cases, we have long-term development partnerships with the world’s leading bottlers.
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In projects with well-known blow moulding machine manufacturers, we have made significant contributions to the development of new, modern blow moulding stations in the blow moulding machines. In the event of capacity bottlenecks, we often manufacture blow moulds for machine manufactures.
Energy saving by drastically reducing the blowing pressure Many Röders customers have been able to significantly reduce their energy consumption and thus their costs because they have replaced existing mould bases with the special “low-pressure base mould design” developed by Röders.
The Röders low-pressure base mould design is made of a special bottle base geometry and a new ventilation concept that has been developed through manytests.
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Engravings for distinctive design With the adjacent pictures we can only show a very small portion of the various projects in which we have realized an individual bottle design for our customers with engravings. Those range from simple logos to full landscapes with palm trees, waterfalls, mountains andsun.
A wide variety of surface finishes in the blow moulds is possible. Using sample bottles that we have available, you can estimate how the different surface finishes will look on the bottles before you start a new project.
We can produce bottle models for you quickly and cost-effectively in two ways without having to make a sample mould for the blow moulding machine:
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If you have blow moulds in your production from which you would like to derive a new design based on the bottle geometry, e.g. in a different size, we can digitize the moulds geometrically with high precision and transfer the data to our CAD systems for further processing.
Sample bottles, models, logos and other items can be scanned as well and then used in CAD, of course also as section of new bottle designs only.
To check the installation dimensions of moulds in the blow moulding machine, especially for older blow moulding machines, the outer geometry of an existing blow mould can be measured by the laser scanner. This reliably avoids problems when later installing newly manufactured blow moulds in your blow moulding machine.
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Fast design Based on your sketches, logos, images or models, we use the latest CAD systems to create first drafts of your new PET bottle with high-quality 3D views and volume calculations.
Our many years of experience in terms of blowability of different designs are certainly considered. Of course, you can also expect design suggestions from us. Our independence and absolute discretion ensure your lead and market success.
If you have models or sample bottles that you want to scale in size, for example, we can capture the 3D data with our laser scanner.
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Our Technical Centre with its blow moulding machine and numerous devices for testing the bottle quality has been certified and acknowledged by various well-known companies. Among others things, we have been the official laboratory partner of the PepsiCo corporation for 10years.
Qualification of your new PET bottle in our Technical Centre State-of-the-art equipment from Agr International, supplemented by devices developed in-house, allow a comprehensive qualification of new PET bottles, the blowing process, preforms, etc.
On our modern laboratory blow moulding machine with one blow moulding station, we can flexibly adapt to your production requirements and carry out extensive tests, e.g. for new bottle designs:
Linear Pet Bottle Blowing Machine Asg Machinery Is Manufacturer
Long-serving employees work in our Technical Centre. They also support our customers with the adjustment and optimization of the blow moulding process on site. Numerous laboratory tests can be carried out mainly with equipment from Agr International.Summary : Hard-working production technician with a six sigma green belt certification, industrial systems technology certification, and in the process of receiving an associate's degree in industrial systems technology. Also received OSHA 10 hour certification.
Summary : Seeking a challenging position that will offer an opportunity for professional growth and advancement. Machine Operator is responsible for safely operating all equipment involved in the Blow Molding process.
Headline : To make quality products with minimal downtime and waste while working in a safe manner. Select and install machine components such as dies, molds, and cutters, according to specifications, using hand tools and measuring devices.
To 6 Offline Injection Blow Molding Machine Operator, Panoli,ankleshwar, 2
Summary : Blow Mold Operator is responsible for the production and operation of blow mold equipment. This includes operating a variety of blow molding machines, but also includes the development of new equipment and new processes to rapidly improve productivity and quality.
Objective : A dependable, enthusiastic worker with more than 15 years of experience seeking a Warehouse, Equipment Operator, or Quality Assurance/Control position. Self-starter, Dedicated to achieving high-quality results.
Summary : Machinist and machine calibration skills a plus. Working in a fast-paced environment with computer-controlled machinery. Lifting involved and the operation of a forklift is required.
Learn About Operating Pet Bottle Machines
Summary : Dependable, enthusiastic worker with more than 12 years of experience seeking a Warehouse, Equipment Operator, or Quality Assurance/Control position. Self-starter, Dedicated to achieving high-quality results.
Objective : Over 5 years of experience, as a Crude Oil Hauler in industries including Wholesale Trade-Non-Durable Goods. Most recently. Blow Mold Operator is to competently operate and monitor machine performance, perform bottle quality inspections, detect and correct bottle quality defects, perform machine change-overs.
Objective : Highly qualified Blow Mold Operator with experience in the industry. Enjoy creative problem solving and getting exposure on multiple projects, and would excel in the collaborative environment on which your company prides itself.
Mini Blow Moulding Machine
Summary : Experience in leading and operating several high-speed machines, such as Sides, extruders, fillers and labelers, and OCME/Kister case packing machines. Also concluding a bachelor's degree in business management.
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Gea Aseptic Blow Fill System Abf 2.0
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